My server crashed and I found the following error in my logs:
   Error: Can't set headers after they are sent.
and I could not reproduce the error. I think I found a fix, but I want to ensure that I understand the problem, which is outlined in the code below. Based on this post, I believe it is coming from the multiple res.send(..) calls in my Express router:
router.post('/adduser', function(req, res) {
    var msg = '(message okay)'
    var db = req.db;    
    db.collection('userlist').find({
        username: req.body.username;
    }).toArray(function(err, items) {
        // verify the user, set session fields, etc...
        console.log("message after user verification is: ");
        console.log(msg);
        res.send({
            msg: msg
        });
    });
    // Insert the request's data into the 'userlist' collection.
    db.collection('userlist').insert(body, function(err, result) {
        console.log("inserting into userlist...");
        res.send(
            (err === null) ? {
                msg: msg
            } : {
                msg: err
            }
        );
    });
    console.log("message after user verification is: ");
    console.log(msg);
}
The last few lines of my log are:
message after user verification is: 
(message okay)
POST /login/adduser 200 7ms - 10b
inserting into userlist...
/home/lucas/mynode/node_modules/mongoskin/node_modules/mongodb/lib/mongodb/c
onnection/base.js:245
        throw message;      
              ^
Error: Can't set headers after they are sent.
 at ServerResponse.OutgoingMessage.setHeader (http.js:689:11)
 at ServerResponse.header (/home/lucas/mynode/node_modules/express/lib/response.js:717:10)
 at ServerResponse.send 
I suspect that I am calling the res.send(..) twice, so I believe that I fixed this by removing the first res.send(..), but is this the correct fix? Also, if calling res.send(..) twice causes the error, then why can't I reproduce this bug? I never got the error, but another user did.
Can anyone provide an explanation? Feedback on my solution would also be very helpful.